Automated Eddy Current Crack Test System

ibg NDT Technology Test System for Ring-Shaped Components

The Ring Tester is designed for automatic crack detection on ring-shaped components, such as bearing races and gears, with the eddyvisor C. Additionally, customers can test for grinder burn on inner and outer rings of roller bearings. For this, a robot handles and guides the sensor along the contours of the test part.
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The machine performs tests using up to two probes. All relevant scan parameters and communication for controlling the eddyvisor C are included in the robot scan program.
At the core of the system is the eddyvisor C eddy current 2-channel to ensure reliable crack and grinder burn detection. Process automation is handled by an integrated Stäubli TX2-60 robot. The entire system is controlled and operated via a switch cabinet with an integrated control and operating panel. A vertical spindle with chuck securely clamps each test part during inspection. Identified non-conforming parts (NOK) are automatically sorted onto two dedicated NOK storage tracks. A separate storage area for reference and master parts supports calibration and ongoing quality assurance during testing. The system features the Optical Reflection Sensor by ibg (iORS) for precise non-contact inspection of rings.

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